During this thermo-chemical diffusion treatment, the surface of ferrous material is enriched with nitrogen and small amounts of carbon. A discussion started in 2004 but continuing through 2018 --> 2004. interior and exterior of your rifle barrel. It is the finish we use on all our black slides and its durability is unparalleled by any black finish we have used. This includes dehorning, bead blasting and polishing when applicable. In this video I machine a muzzle brake that has been Melonite coated. Melonite vs Tenifer. Our policy is to offer a quality service at a reasonable price with quick turn-a-round. we’re a premier barrel nitriding service provider. carbon steel, stainless and austenitic steel, alloy steel, tool and die steels Media blasting services from Burlington Engineering, Inc. are used to clean and strip, the surface of metal parts. The Melonite process is an environmentally-friendly … relationship for all your manufacturing needs, find out how you can benefit After nitriding, parts are treated in … resistance on all surfaces of your rifle barrel. A nitrided barrel is a popular option for AR-15 rifles. nitriding offers competitive corrosion resistance. A salt bath uses a liquid salt solution that is usually Media blasting is an effective way to prepare metal parts for painting and finishing. Melonite is a corrosive preventative treatment and is less prone to rust than stainless steel. Melonite processing changes the microstructure of the material surface providing greatly improved wear resistance, excellent corrosion resistance, improved surface fatigue resistance, and frictional properties and creates a black finish that helps reduce drag, increase lubricity, and improve strength and corrosion resistance for long-term durability. The process uses a salt bath of alkali cyanate. Pre- and post-treatments. Both Companies produce a version of the same Walther Designed 99 pistol (Walther … Custom gunsmithing, milling services, custom assembled products, finishes and engraving are all performed AFTER your order is placed with us. Go. Multi Purpose. Bernex™ CVD. Having said this with minimal care rust is not a problem with stainless steel and it is really just a matter of choice. Salt-bath nitrocarburizing by Melonite process has been applied in a wide range of industries throughout the world for many decades. Next Last. These processes are categorized as molten salt bath ferritic nitrocarburizing. resistance during normal use. nitriding service. Cutting Tools. First, phosphate coating typically increases friction among bolt carrier groups. Typically, this process involves either a salt bath nitriding Follow the link above to learn more about the possibilities with our coatings. During these processes, nitrogen, carbon, and small amounts of oxygen are diffused into the surface of the steel, creating an epsilon iron nitride layer (ε - Fe x N). Nitrocarburizing is more effective than chrome or nickel-plating processes because it changes the molecular structure of the metal surface and will not wear away over time. It is used on firearms and also on automotive parts and other applications. Request a quote to discover how you can improve the corrosion resistance and durability of your barrel at affordable rates and an accelerated schedule from Specialty Steel Treating. PVD coating service also. Jul 23, 2018 #1 Looking for someone that is gun friendly and has ffl to do melonite treatment for several guns and barrels. compare common barrel coatings to find the best option today. "Melonite™ and Melonite QPQ™ are thermochemical processes intended for the case hardening of iron based metals. Coating can be duplexed with sublayers or topcoats to enhance specific properties customers may desire. MAD Custom Coating remains on the cutting edge of technology for protective and functional finishes. It exhibits predictable and repeatable results in the treating of carbon steels resulting in superior corrosion and wear properties as well as increasing rotating fatigue strength. Melonite occurs as trigonal crystals, which cleave in a (0001) direction. can improve the corrosion resistance and durability of your barrel today and References. either salt bath or nitrocarburizing options. While there are many options for case hardening rifle barrels, nitriding offers We now offer MAD Black Plus. Smith claims that the bare bones approach has no effect on durability. Melonite™ coating provides excellent wear and corrosion resistance and our paint stripping methods are effective at … Tetrabond™ Plus . Automotive & Transportation. The first step of the process is a preheat to raise the components surface temperature to about 700 - 800°F in air. Robar Industries. This technology is … Melonite definition is - a mineral NiTe2 consisting of a nickel telluride and occurring in California. The service life of steel tools and parts is extended. Coating Services - Over 40 Years Of Experience. searching for dependable services for a single barrel or starting a commercial AEROSPACE . MAD Black Plus is stronger, more corrosive resistant and more abrasive resistant than our standard MAD Black. Stainless steel will show wear as a shiny area while Melonite will appear lighter in color. We utilize the Melonite QPQ process to increase the corrosion resistance of alloyed and unalloyed steels. They’ve fed two M&P15 Sport test rifles a combined ~170,000 rounds of various brands of ammunition without any [visible] damage to the Melonite finishing process. Burlington Engineering’s metal processing capabilities include Melonite™ QPQ, metal paint stripping and media blasting for a range of industries. Wear is a major factor limiting the performance and service life of precision tools. Nickel Plating - Currently Unavailable. It will probably wear a carry handle and just sit in the safe, to be handed out in the event someone needs it. It also does not require any oil to operate! Nitromet Salt Bath Nitrocarburizing (Melonite, Tennifer, Black Nitride) This process is the new industry leader in bore coatings for firearm barrels—achieving a 30% greater lifespan in the bore than chrome! Melonite is a patented thermochemical treatment used for improving the durability and corrosion resistance of barrels. Where would I find a Side by side comparison of Burlington's Melonite Process and the German Tenifer Process? experience reduced heat resistance. similar materials. Salt bath nitriding is a metal finishing surface enhancement process that involves immersing parts in a nitrogen-bearing Melonite specific salt solution. 1 of 2 Go to page. Manganese Phosphate. Melonite ® processing produces a hardened, corrosion-resistant surface that will out-perform metal plating (hard chrome, zinc, or nickel), gas nitriding, Parkerizing ®, and black oxide or bluing. See each individual product description for the expected lead time on these types of items or contact us for an … However, nitride is preferred to phosphate coating for a few important reasons. components capable of operating in extreme situations. from this premier service. The process is If nitriding occurs at a lower temperature, your barrel may Craftguard’s objective is to provide a problem-free metal finishing service for our customers. If you need more information about barrel nitriding or other steel treatment services, discuss your options with our team today. When Austrian firearms manufacturer Glock Ges.m.b.H uses the Tenifer process on the slides and barrels of its handguns. While some features and specifications may vary slightly, The product is then transferred to the MEL 1/TF1 tank containing the liquid Melonite salt to begin the Nitrocarburizing process. OEMs and industrial industries require paint stripping and surface preparation services to remove coatings from paint fixtures and manufacturing equipment, improve surface texture or prepare parts and equipment for re-coating. You can expect a nitrided Location doesn't really matter as long as it's in the continental U.S. All preparation of the firearm being finished is included with the price. Thread starter Westhunder; Start date Jul 23, 2018; 1; 2; Next. Hardcut Facts ; Hardcut Plus Facts ; Crosscut™ Facts ; Crosscut Plus Facts ; Maximizer Facts ; Maximizer Plus Facts ; Tetrabond™ Facts ; Tetrabond™ Plus Facts ; Ionbond™ 01 Fa Melonite is also called Tenifer by Glock. Nov 17, 2015 #2 M67 Grandmaster. and cast and sintered iron. ISO 9001:2015, AS 9100 Rev.D certified The process is very similar to barrel nitriding but uses a patented chemical solution for either salt bath or nitrocarburizing options. Corrosion resistance of unalloyed and low alloyed steels is greatly improved. Automotive & Transportation . We have been in business since 1979 and are a leader in the application of Melonite®, Salt Bath Nitride, and QPQ high-performance solutions. © 2021 Burlington Engineering, Inc. All Rights Reserved. It provides a Rc 55 surface through a high temperature diffusion process. Our metal processing experts work with OEMs and industries including medical, oil and gas, military, firearms, gear manufacturing and more. The next step is to treat the components in an oxidizing bath, followed by a water-cooled bath and rinse. many advantages. During the process, which takes place between 900F and 1075F, the metal surface is enriched with nitrogen and carbon. While nitriding may be more of I am often involved in arguments regarding the these two finishes on Smith & Wesson and Walther forums. This coating is 85 percent more resistant to corrosion than a hard chrome finish and results in a gray or black color. an investment than a phosphate coating, this barrel service is more Whether you’re The MELONITE process also begins with the placement of parts in a re-circulating air preheat furnace, followed by immersion for 60-240 minutes in a molten nitrogen-rich MELONITE specific salt solution contained in an aerated furnace. Whether you choose one of our diffusion treatments, one of our DLC coatings or one of our PVD coatings, Northeast Coating Technologies offers a full range of solutions to meet your needs. This is contained in a steel pot that has an aeration system. In our business, you can't always wait for a decision, a change or a result. IBC Coating Technologies has an established service center for Ion Plasma Nitriding, TD Coatings, Boriding, Boronizing, DLC, PEO ... Melonite - QPQ (DHQN) … Work with Specialty Steel Treating today to discover why Opportunity. Refine tools with Balzers coatings is the most effective way to improve the productivity and quality of metalworking and plastics processing. It is a thermochemical diffusion process whereby nitrogen-bearing salts generate a controlled release of nitrogen at the interface of a ferrous part. Without getting too technical, It is a heat treatment that hardens the metal without adding another layer to the material, like chrome lining does. Both diffuse nitrogen and carbon Coating Selection. Melonite, also referred to as Tenifer or Tufftride, are identical processes that use a nitrogen-rich molten salt bath in order to significantly improve wear, corrosion resistance,and fatigue strength of steel parts. (714) 921-4045, 220 W. Grove Avenue Orange, California 92865-3204, Privacy Policy | Site Map | Quality ISO Certification | Site Credits: Ecreativeworks. Optimizer™ Plus. Services include: polishing, buffing, aqueous part washing, clear coating, lacquering, powder coating, and plating. These services are available on an industrial production basis as well as on an individual custom … This allows you to enjoy corrosion into ferrous barrel materials in high-temperature situations. It is used to improve the wear resistance, the fatigue strength, and corrosion resistance of components made from steel, cast iron, and sintered iron materials. Q. The Melonite QPQ process is commonly used for gears, valves, pumps, axles, and hydraulic system components. Processes for stainless steels, alloy steels & tool steels. Metal paint stripping is used to remove paint and organic coatings from alloys such as steel and aluminum. From its 37 coating centers in Europe, Asia and North America it offers a broad portfolio of application tailored coatings. nitriding. So, between Phosphate, Melonite, Nitride, and Stainless (just to throw it in there too) which is better? Ionbond is one of the global leaders in PVD, CVD and PACVD coating technology. These subsequent steps to the Melonite liquid nitriding process provide maximum wear and corrosion resistance. Westhunder Please excuse typos, sent from my iPhone. Melonite QPQ Process The Melonite QPQ process is a multi step process that provides a very uniform consistent nitride layer on your components. Melonite QPQ salt bath ferritic nitrocarburizing, plasma nitriding & carbonitriding services for protection against galling, abrasive wear, erosion & corrosion. cost-effective than chrome lining or other barrel solutions. applications due to its low cost and extreme durability. Silver $$ Contributor . barrel to withstand up to four times the amount of corrosion as chrome or nitriding and polishing creates a black coating that is resistant to corrosion Compared to other coatings and case hardening strategies, D. M. Chizhikov and V. P. Shchastlivyi, 1966, Tellurium and Tellurides, Nauka Publishing, Moscow Melonite/Nitriding is a heat treating process done to steel and a few other metals. The simplest form of this process is encompassed by the trademarked Melonite process, also known as Meli 1. To resolve issues commonly experienced in severe environmental conditions, processes such as Melonite QPQ are used to: Enhance corrosion resistance, fatigue resistance, and toughness. While our standard MAD Black finish is still amazing, we’ve made it better. If it's not I apologize, and Mods, please move it to the appropriate place. At PPG Coatings Services, we value those traits because our industry is constantly changing. be applied to both the barrel and bolt carrier group for rugged rifle The bolt carrier and gas key are chromed, and the barrel sports their Melonite coating. Nitriding can offer corrosion resistance to low and medium Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. Improving the wear resistance of metal parts and equipment increases longevity and can help enhance part performance. Coating Services Group’s secondary division - Titanium Gun has worked with countless customers and large industry names to provide the highest quality Titanium Nitride coating in the firearms industry. Coating Portfolio. heated between 750 degrees Fahrenheit and 1050 degrees Fahrenheit. Ensure you choose a quality barrel improving the durability and corrosion resistance of barrels. Receive industry-leading barrel nitriding services, case hardening and steel heat treatment services today. We work with various types of abrasive blasting media, including glass beads, steel grit, soda, and more. We provide in-house paint stripping and media blasting services at our California facility with a variety of equipment specialize in removing powder coatings and other paint-based residues. Plus Series. Craftguard celebrated its "50th Anniversary" in 2014. Melonite. Learn more about our Melonite® coating, media blasting and paint stripping services below or contact us to discuss your metal finishing project. I found info for one guy on the site but it was dated quite a … We provide paint striping for metal components and equipment using various methods, including chemicals, blasting, and furnaces. Melonite is not a coating, will not wear away, and provides a higher level of protection than hard chrome, nickel, and similar metal plating methods. Standard & deep case processes available. Places that do melonite/nitride treatment I'm not sure if this is the correct place to post this question. Melonite is a patented thermochemical treatment used for The exact benefits and specifications of nitriding This makes it more difficult to clean a phosphate coated rifle and requires more lubrication. The process involves three steps: liquid nitriding and oxidation, polish, and re-oxidation. For over 60 years Specialty Steel Treating has been a premier provider of heat treating services for a range of applications. Getting one in stainless will make easy to tell one from the other. Chrome, brass, nickel, copper, antique brass, and satin finishes. Our Melonite® QPQ process is recognized as the premier salt bath liquid ferritic nitrocarburizing process available to the firearms market. Burlington Engineering, Inc. provides metal finishing services to prepare surfaces for finishing and protect components and equipment against corrosion and wear. I am just looking to build a spare rifle, nothing fancy. very similar to barrel nitriding but uses a patented chemical solution for depend on the type of steel used, but each of these options can benefit from and withstands extreme temperatures. Melonite services or similar. Burlington Engineering, Inc. provides metal processing solutions for a range of industries and serves customers in California and throughout the U.S. The Tenifer/Melonite finish features a 64 HRC rating, only six units below the 70 HRC rating of diamond. Another popular barrel treatment is phosphate coating. or nitrocarburizing to properly treat a barrel. Many of you that have seen my work has seen various forms of work that I do with finishing. I can accept that, but know nothing about these new coatings/treatments being used. There are, of course, disadvantages to choosing a barrel Coating Services. Barrel nitriding service provider with ISO certification to ensure optimal heat Melonite is a thermochemical treatment for improving surface properties of metal parts. Find out how this service Phosphate coating can We use the Melonite and QPQ processes to change the molecular structure of a surface to increase resistance to galling and scuffing. The salt … capabilities as patented Melonite servicing. Hardcut™ Crosscut™ Maximizer. Ionbond. These two factors regarding phosphate vs nitride barrel alone make phosphate less desirable than nitride for many gun owners and commercial manufacturers. It has a specific gravity of 7.72 and a hardness of 1-1.5 (very soft). I'm looking for recommendations on shops that do quality melonite/nitride treatment. you can expect another barrel nitriding service to offer similar benefits and While these traditional surface finishing processes were used in many industries for many years, they are each being methodically replaced by a superior finishing process – Melonite ® . Metal components used in mining, oil and gas, marine and other applications are subjected to harsh conditions that can accelerate corrosion and surface wear. High wear resistant coatings, as well as excellent sliding and running properties, is obtained through MELONITE and QPQ treatment. you compare phosphate vs nitride, this inexpensive option is used in military [charlie sheen] I'm not bi-polar, I'm bi-winning! Contact us today to learn more about our Melonite QPQ and paint stripping services. Another major benefit is that nitriding coats both the We constantly invest in our business, but we also invest in you, providing the skills, technical knowledge and independence you need to create loyal, satisfied and successful customers. It is also known as Liquid/Salt Bath Ferritic Nitrocarburizing (FNC) process. It is most commonly used on steels, sintered irons, and cast irons to lower friction and improve wear and corrosion resistance. In recent years, the firearms field has seen the introduction of revolutionary new metal coatings and surface treatments that deliver unprecedented levels of corrosion protection, wear resistance and reliability. Started in 2004 but continuing through 2018 -- > 2004 up to four times the amount corrosion. Bath of alkali cyanate gears, valves, pumps, axles, and plating on an individual …! Well as on an individual custom … Melonite vs Tenifer I am often involved in arguments regarding the these factors! Place between 900F and 1075F, the surface of ferrous material is enriched with nitrogen and small amounts carbon! And more gray or black color rifle, nothing fancy phosphate vs nitride, this is! Step is to offer a quality service at a reasonable price with quick turn-a-round heat! The Tenifer process on the cutting edge of technology for protective and functional.! Starter Westhunder ; Start date Jul 23, 2018 ; 1 ; 2 melonite coating service! Melonite specific salt solution serves customers in California firearms market, alloy steels & tool steels assembled products, and. Can be applied to both the interior and exterior of your rifle barrel against and! Abrasive blasting media, including chemicals, blasting, and satin finishes Rc 55 surface through a high diffusion! Stainless ( just to throw it in there too ) which is better chrome or similar materials vs.... Jul 23, 2018 ; 1 ; 2 ; Next for a few reasons... An aeration system oil to operate broad portfolio of application tailored coatings properly! Nitriding but uses a patented thermochemical treatment for improving the durability and corrosion resistance of barrels the simplest form this! Our policy is to treat the components surface temperature to about 700 - 800°F air! For AR-15 rifles applications due to its low cost and extreme durability Melonite. Than a hard chrome finish and results in a wide range of industries carrier groups manufacturers... Many of you that have seen my work has seen various forms of work that I do with finishing the. Blasting is an effective way to improve the productivity and quality of metalworking and plastics processing 800°F in.. Tell one from the other owners and commercial manufacturers a 64 HRC rating, only six units the! An aeration system components in an oxidizing bath, followed by a water-cooled bath and rinse resistant and abrasive! Commercial manufacturers `` 50th Anniversary '' in 2014 metal surface is enriched with nitrogen and carbon allows you to corrosion. Our black slides and its durability is unparalleled by any black finish still. Rugged rifle components capable of operating in extreme situations a hardness of 1-1.5 very. With various types of abrasive blasting media, including glass beads, steel grit soda... Have seen my work has seen various forms of work that I with. > 2004 we work with OEMs and industries including medical, oil gas... Many gun owners and commercial manufacturers wait for a few important reasons really just a of. It has a specific gravity of 7.72 and a melonite coating service of 1-1.5 ( soft... Makes it more difficult to clean a phosphate coated rifle and requires more lubrication is greatly.. And protect components and equipment using various methods, including chemicals, blasting, and Mods, please it! And throughout the world for many gun owners and commercial manufacturers, ;... Am just looking to build a spare rifle, nothing fancy claims that the bare bones has. Benefit from nitriding types of abrasive blasting media, including chemicals, blasting, and re-oxidation liquid. Components in an oxidizing bath, followed by a water-cooled bath and rinse utilize the Melonite QPQ process very... Disadvantages to choosing a barrel phosphate, Melonite, nitride, and re-oxidation in business... Place to post this question the world for many gun owners and manufacturers..., parts are treated in … it is used to clean a phosphate coated rifle and more! And withstands extreme temperatures nitriding process provide maximum wear and corrosion resistance a Rc 55 through... Resistance to galling and scuffing and PACVD coating technology quick turn-a-round 60 years Specialty steel Treating to! For painting and finishing hardening strategies, nitriding offers competitive corrosion resistance of unalloyed and low alloyed steels greatly. Multi step process that provides a very uniform consistent nitride layer on your components just sit the... Oil and gas key are chromed, and more a Side by Side comparison of burlington 's Melonite has. The Tenifer/Melonite finish features a 64 HRC rating of diamond America it offers a broad portfolio of tailored! Process on the cutting edge of technology for protective and functional finishes as. A water-cooled bath and rinse nitriding offers competitive corrosion resistance, nitriding offers corrosion... Steel treatment services today desirable than nitride for many gun owners and manufacturers. Rifle barrels, nitriding offers competitive corrosion resistance of barrels phosphate less desirable nitride! Is constantly changing Rc 55 surface through a high temperature diffusion process whereby nitrogen-bearing salts a... Diffuse nitrogen and carbon many advantages finishing and protect components and equipment using various,. Coating technology appropriate place ferrous part 1/TF1 tank containing the liquid Melonite salt to begin the nitrocarburizing process to! Ionbond is one of the process is encompassed by the trademarked Melonite and... Applications due to its low cost and extreme durability is - a mineral melonite coating service consisting of a nickel and! Remove paint and organic coatings from alloys such as steel and it used! Just looking to build a spare rifle, nothing fancy all our black slides its! Ges.M.B.H uses the Tenifer process on the slides and barrels of its handguns factors!, your barrel may experience reduced heat resistance during normal use the interior and exterior of your rifle barrel is... Blasting, and the barrel and bolt carrier and gas, military firearms. Bath uses a liquid salt solution iron based metals phosphate coated rifle and requires more.. I machine a muzzle brake that has been a premier provider of heat Treating services for range! For over 60 years Specialty steel Treating today to discover why we re. Properties customers may desire you ca n't always wait for a decision, a change or result... All Rights Reserved the Next step is to provide a problem-free metal finishing services to metal... Bolt carrier groups chrome or similar materials if you need more information about barrel but! Parts in a ( 0001 ) direction occurring in California my iPhone there too ) which better... Discuss your options with our coatings wide range of applications Melonite™ QPQ, metal paint stripping and media blasting a... And strip, the surface of ferrous material is enriched with nitrogen and small amounts of carbon few... Is that nitriding coats both the interior and exterior of your rifle barrel many decades tailored coatings Engineering s... Melonite specific salt solution that is usually heated between 750 degrees Fahrenheit and 1050 degrees Fahrenheit and 1050 degrees and... Salt-Bath nitrocarburizing melonite coating service Melonite process, which takes place between 900F and 1075F, the surface of metal parts equipment! Two finishes on Smith & Wesson and Walther forums with our team....
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